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When to service your trailer, and what gets done.

A practical guide for Sydney trailer owners. Service intervals by trailer type, what each service covers, what it costs, and when to escalate from routine maintenance to bigger work. Then we come to you and do it.

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Last updated April 2026.

The honest version of trailer maintenance.

Most trailers in Sydney are under-serviced. They sit between uses, they look fine from the outside, and the parts that wear (bearings, brakes, magnets, lights) wear quietly until they fail loudly. The cost of preventative maintenance is small. The cost of a roadside breakdown, a failed pink slip, or a wheel parting company with the axle is enormous.

This page is the schedule we would follow if it were our trailer. Use it as a starting point. Different trailer types and use patterns shift the intervals.

Service intervals by trailer type.

Box trailer, light use (a few trips a year)

  • Every 24 months: bearing repack, brake inspection, lights and electrical test
  • Annually (over 2yr old, NSW): pre-rego inspection then pink slip at an AIS station
  • Before any significant trip: tyre pressures, wheel nut torque, lights, coupling and chains

Typical annual maintenance cost: $220-$400.

Box trailer, daily commercial use

  • Every 12 months: full service (bearings, brakes, lights, electrical)
  • Every 6 months: bearing inspection and brake check
  • Annually: pink slip

Typical annual maintenance cost: $500-$800.

Caravan or camper trailer

  • Annually: full Annual Service covering everything
  • Pre-trip: Pre-Trip Check before any major trip
  • Annually: pink slip (caravans over 250kg ATM more than 2yr old)

Typical annual maintenance cost: $595-$895 for the Annual Service.

Boat trailer, regular saltwater use

  • Every 6-12 months: boat trailer service with marine grease repack
  • Immediately: if you launched with hot hubs (water has been drawn into the bearings)
  • Annually: pink slip if over 250kg ATM and over 2yr old
  • Every 2-3 years: consider Bearing Buddy fit-up and submersible light upgrade if not already done

Typical annual maintenance cost: $320-$600.

Horse float, regular use

  • Annually: full float service covering trailer mechanical and float-specific items
  • Pre-event: brief check before any competition or long-distance transport
  • Annually: pink slip
  • Post-incident: any incident, no matter how minor

Typical annual maintenance cost: $295-$500.

Plant trailer, daily commercial use

  • Every 6-12 months: full service with high-temperature grease for bearings
  • Quarterly: visual check of brakes, lights, tie-downs
  • Annually: pink slip

Typical annual maintenance cost: $500-$900.

Food truck trailer

Typical annual maintenance cost: $395-$595, plus any pre-event checks.

What each service actually covers.

Bearing service

Pull each wheel, strip the hub, inspect the bearings, repack with the right grease for the application, fit new seals, reassemble, torque hubs to spec, brief road test.

Brake service

Pull wheels, inspect brake shoes for thickness and wear pattern, inspect drums for scoring, test electric brake magnets (if fitted), test brake controller signal, replace shoes and magnets as needed, adjust to spec, road test.

Lights and electrical

Test every required light (tail, stop, indicator, side marker, clearance, number plate). Inspect 7-pin or 12-pin plug for damage or corrosion. Trace and repair any failures. Test trailer ground continuity.

Coupling and safety equipment

Inspect coupling for cracks or wear, test latch and lock, inspect safety chains and D-shackles for damage or wear, verify rated capacity matches trailer ATM.

Tyres and wheels

Tyre tread depth, sidewall age, damage check, pressure adjustment to spec, wheel nut torque to spec.

Suspension

Leaf springs for cracks or sag, shackles and bushes for play, U-bolts for tightness, shock absorbers (where fitted), axle alignment.

Chassis

Visual inspection for cracks, structural rust, signs of past collision damage, weld integrity at key load-bearing points.

Common questions about timing.

My trailer hardly gets used. Do I still need to service it?

Yes, just less often. Trailers that sit between uses develop their own problems: bearings can pit from condensation, brake drums can rust, tyres can age out (sidewall cracking from UV), seals can perish. Use the 24-month minimum even for light-use trailers.

My trailer was serviced when I bought it. Is that enough?

For one year, probably. The seller almost certainly did the minimum service to pass the rego inspection. After 12 months, follow the schedule above based on your use pattern.

How do I know if my last service was good?

Most reputable trailer services produce documentation: itemised invoice, list of parts replaced, any flagged issues. If you have nothing in writing, treat the trailer as if no service has been done. We document everything we do.

What is the difference between a service and a pink slip?

A service is mechanical maintenance work. A pink slip (eSafety Check) is a regulatory roadworthy certification issued by an AIS-authorised inspection station. The two are complementary: the service prevents failures, the pink slip certifies the trailer is roadworthy for the next 12 months of registration. We do the service. Pink slips require an AIS station, which we are not.

Do I have to use the same servicer every time?

No. There is no warranty consequence on a trailer service the way there is on a car under manufacturer warranty. Use whoever does good work and writes things down. We try to be that operator.

What is the most-skipped item on trailer maintenance?

The 7-pin or 12-pin trailer plug. The cable from the tow vehicle to the trailer gets dragged through dirt and water, gets stepped on at jockey wheel height, and corrodes. By the time a light fails, the plug is often the cause. A plug replacement is a $40 part and 30 minutes of labour.

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